Metal Etching Optical Encoder Discs Rotary 1000cpr 0.005mm Tolerance
An etched encoder disc is a critical component in motion control systems, providing precise position and speed feedback for a wide range of applications.
Xinhaisen manufacturers encoder discs using advanced etching techniques to create highly accurate patterns that enable encoders to measure rotational movement with exceptional precision.Whether in robotics, industrial automation, or medical devices, etched encoder disc play a vital role in ensuring smooth and reliable operation.
Specifications of Metal Etching Optical Encoder Discs:
| Machining Type | Chemical etching / photo etching |
| Material Capabilities | Metal (Thickness from 0.05 mm up to 0.4 mm) |
| Product Dimension | 600*600 mm |
| Smallest open hole | D= 0.1mm |
| Centre to Centre for holes | 1.5*Thickness |
| Smallest line width | 0.05mm |
| Product precision | ± 0.01mm (common difference). It’s generally 20% of material thickness |
| Surface treatment for choice | Silver/Gold/Tin plated, Matt finish, Paint |
Applications of Mtal Etching Optical Encoder Discs:
- Automotive Industry: In modern cars, etched encoder discs are used in various systems.
- Medical Equipment: In medical devices like MRI machines, robotic surgical systems and laboratory analyzers, etched encoder discs play a vital role.
- Aerospace and Defense: In aircraft flight control systems, etched encoder discs are used to measure the position and movement of control surfaces such as ailerons, rudders, and elevators.
The Encoder Discs we etched:
Using photo chemical etching machining technique, Xinhaisen manufactures custom metallic encoder discs with customer’s drawings. So that we can fabricate metal encoder discs with a wide variety of precise patterns, such as, capacitive encoder disc, optical encoder disc, reflective encoder disc, and magnetic encoder disc etc.
Benefits of Chemical Etching:
1. Cost-effective: no expensive molding tool required.
2. Fast sampling: sample within 2-3 days, not weeks.
3. High precision, micro and complex.
4. No additional cost for complexity.
5. Burrs and stress free, no sharp edge.
6. Mass production within days, not month.
7. Various material options: stainless steel, copper, brass, aluminum, alloys, titanium and so on.
8. No effect on material temper or magnetism.
Etching Process:
Would like to know more details, please don't hesitate to contact us.
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